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Prefilled Syringe Machine
Prefilled syringe machine is used to automatically pre-fill pre-sterilized syringe(SCF type) made by BD, BG, SCHOTT and major Chinese supplier with the following processes: syringe nest-tub feeding, paper-cover opening/throwing, vacuum filling, vacuum plugging and nest-tub outfeeding. Customer-designed is optional for other types of syringes.
Features
1. Accurate filling, controlling bubble during plugging. Automatic operation with monitoring all the way. Beside normal liquid, Syringe filling machine is also suitable for filling transparent viscous liquid like ester acid.
2. 5 syno filling nozzle. 4 sets of servo motors(YASUKAWA, Japan) for accurate filling, plugging reliability and accurate row by row moving during filling operation.
3. S/S rotating pump. Filling volume set-up and accuracy tuning are operated on touch-screen without any tool.
4. SIEMENS color touch screen. Real time monitoring and display of each operating status, vacuum pressure, nitrogen pressure, C/A pressure, fault alarm with position indication, fault indication and record. Multi-languages display.
5. Plugging quality is monitored with MVS(machine vision system), to ensure higher acceptability(Option).
6. Process parameters can be timely printed, stored and retrievable.
7. All contact parts are made of SUS 316L and medical silicon rubber. Syringe filling machine is coated with SUS 304 and 6061 oxidated aluminum alloy.
Technical Parameters of Prefilled Syringe Machine
| Production Capacity | 2000-3500 Syringes/Hour |
| Filling Volume | 0.1-0.5ml, 0.5-3ml, 3-10ml, 10-30ml |
| Filling Nozzle | 5 sets |
| X Travel Distance | 900mm |
| Printer | Hot-sensible printing, 56mm, max.20 letters per line |
| Machine Vision System Resolution(Option) | 752 × 480dpi |
| Vacuum Level | 0-98Kpa(0-750mmHG) |
| Nitrogen | 1Kg/cm², 0.1m³/min, 0.25u |
| Compressed Air | 6Kg/cm², 0.35m²/min |
| Power Supply | 380V/220V, 50-60Hz, 5.5kW, 3P(Incl.vacuum pump) |
| Dimension | 3050 × 1600 × 1900MM(L × W × H) |
| Machine Weight | 950Kgs |
